Easy Bar

 

Easy Bar® Kiln Lubricant

Lubricates the inside tire bore and wear pads of rotary kilns and dyers

Easy Bar® is cost-effective, environmentally friendly, and easy to use. With the highest auto-ignition point in the industry, there is no chance of dangerous flame ups, ensuring the safety of your equipment as well as your employees. Our bar requires fewer applications than our competitors, thanks to our expertly crafted graphite composition and load carrying properties. Our ability to reduce application time to less than one minute a week per tire greatly minimized the oilers exposure to the hostile kiln environment

Save Money, Save Time

How Easy Bar® Reduces Maintenance Costs

No Dangerous Flame-Ups
With the highest auto-ignition point in the industry, our bar protects your employees and your equipment from dangerous flame-ups.

Fewer Applications
Easy Bar® requires one, weekly application to protect your kiln versus alternative products requiring multiple applications per week.

Zero Waste
Our bar’s patented binder quickly evaporates leaving no sticky residue, waste, or harmful chemicals behind for clean-up.

Saves Time
Zero mixing or preparation time is needed. Our Easy Bar® comes ready to go, all you have to do is start using it.

Protects Equipment Life
Weekly use of Easy Bar® reduces the normal friction and wear of the filler bars. Extending the life of the filler bars maintains the support of the kiln shell and minimizes shell ovality. Maintaining creep can lengthen refractory life. Additionally, reducing friction and wear of the filler bars can minimize weld fractures of the stop blocks and the shell.

Lower Labor Costs
With our product, you can cut your lubricant application time to less than one minute per week, effectively lowering labor costs.

Graphite Lube for Kiln Tire Bore

Easy Bar® is a high-temperature kiln lubricant in the form of a solid bar that is inserted between the kiln tire bore and kiln shell. Our patented lubricant melts slowly, allowing graphite and copper to distribute precisely to the areas needed. Easy Bar® won’t become slick and slide out once inserted.

Filler bars and refractory brick are vital components to kiln shell life. When properly maintained and lubricated, filler bars allow the riding ring to float during thermal expansion while in operating conditions. Excessive wear of the filler bars could cause high ovality conditions which can lead to loss of refractory and possible misalignment of the riding ring to the kiln shell. The protective graphite lube coating lengthens the life of filler bars, and reduces the wear of the filler bar surface and the riding ring bore, while also minimizing the scoring of the stop blocks and the riding ring. This not only allows you to save money on maintenance, but also extend the life of your kiln, saving you anywhere from $20,000 to $60,000 per tire section.

Interested in learning more about Easy Bar, or ready to place an order? Submit our brief contact form and we will be in touch shortly.

What Our Customers Say

"Easy Bar is the best melting bar available in the market. Easy Bar has changed the way Rotary Kilns Tyres are lubricated. The highest performance: safe, quick, environmentally safe, and simple to help reduce maintenance cost.”

Managing Partner, Mareche Distribution, S.L

Other Products

Easy Bar® Insertion Tool

Our lubricant bar insertion tool was created to meet the ever-changing needs of plant safety. While our patented bars can be inserted by hand, the Lubricator is specifically designed for the safe application of our Easy Bar® graphite lube bars. Our tool is completely customizable and has a flexible neck to achieve the ideal angle for application.

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Easy Bar® Spray

The best lubricant spray for rotary kiln tires on the market. Lubricate hard to reach areas to combat the wear of stop blocks, inside tire bore, wear pads, leaf seals, and the thrust button. With just one application per week, our environmentally safe spray provides superior application with no mixing time, blowback, or graphite-covered safety suits needed.

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Graphite Blocks

Our graphite blocks are made from lubricant-quality graphite and are designed to reduce wear and tear of trunnion rolls, riding rings, tires and insert seals on Rotary Kilns, and calciners. Each block is custom-cut to your specific requirements to maximize benefits and efficiency. This Dry Graphite Technology can be used wherever a dry lubricant is needed to ensure optimal performance in all pressures and temperatures.

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